CimatronE software is aimed at mould design and production unifinication solution

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Mould design and the develop to matter to whole production industry directly technology of production technology progress. Mould design and making is a complex systematic project, from receive mould order to begin final consign pattern, include process designing of design of quote, concept, mould design, numerical control, spot to make, each link must annulus annulus photograph is buckled, nervous and orderly, ability assures the quality of the mould and manufacturing efficiency. Current situation of design of our country mould, production technology and development trend are current, design of our country mould and create the exercise pattern that walked out of manual in the past mill already completely, begin to use CAD/CAM/CAE/PDM software to undertake automation, semi-automatic the design that change is made reach administrative pattern. But the limitation that waits for a variety of elements as a result of enterprise dimensions, sort, technical measure is uneven, developed faster company to had used unifinication, specializationed method, the heavy position that how improves design, production productivity to be put in weigh. Make government from the design, used modern technical method completely, and the business with a few slower progress still uses the method such as 2D design, manual process designing, have big breakthrough hard so, the scope that limitted a company changes development. As the rapid development of mould course of study, basically face 2 problems: The complex rate of the mould is higher and higher; The mould makes the promotion extremely urgent that manufactures efficiency. Accordingly, modern design, create the development climate that reaching administrative measure is prospective mould production technology. Mould design and make should side with unifinication, specialization, compositive change directional development, achieve the goal that changes treatment of exercise, little discharge without blueprint thereby. Advanced production technology measure and efficient management can produce the effect with rise very main in flow in whole pattern. Rely on labour force only the need that the cheap, manual operation that starts tactics of sea of faces cannot have gotten used to current pattern course of study, manufacturing industry to develop. As manpower cost rise, the shortage of professional, the enterprise needs to change the working mode previously, technological process, ability makes the enterprise has new breakthrough, have rapidder development. Design of unifinication mould design, mould of production advantage unifinication and production flow, wraparound rise telling is the notional design from the mould, quote, make to the design of specific mould project, adopt platform of a software completely, can reduce the needless changeover segment in working flow so. Current, although major company used the method such as CAD/CAM/CAE/PDM, but still do not talk to go up unifinication mode. For instance most die maker is the design uses a software, the analysis uses a software, process designing uses paragraph or 1 much money software, the design uses 2 software (2D is used at structural design, 3D is used at dividing a model to design) . Come so, inevitably factor is caused according to changeover time is wasted and make mistake often, bring about efficiency thereby low; Many software participate in different technological process, can bring tremendous workload to project change; The application of 2D software, make while original data cannot be drawn lessons from, cannot pass information smoothly in the flow from the back, cause thereby repeat a design. Additional, as a result of the branch mutual shirk responsibility, make reach showing issue cannot be solved in time, form vicious circle thereby. If use unifinication to devise a method, can avoid afore-mentioned problems completely, and can bring benign progress to manpower resource management. Use unifinication, compositive change, specialization the advantage of the method depends on: Unifinication, compositive change, avoided data to change brought trouble; Manpower resource management is very relaxed also, technical personnel learns only use a software, mix only contact with of vendor of a software, communicate smooth, groom cost is reduced greatly, also reduced the working intensity of administrator of enterprise middle-level technology; Use unifinication software is convenient of company knowledge base accumulate; Enterprise original know exactly how things stand occupies the recycle of resource, those who ensure when occurrence personnel flows, the company works is successional. In the meantime, unifinication software platform comes true easily to work in coordination, mode of collateral engineering work, change to what the enterprise produces flow the flight that can have to pledge to improving manufacturing efficiency; Specializationed software system, because the system is too giant, general,can avoid and the brought issue that teachs training and application, and not quite professional and of generation inefficient problem; Improve service of software vendor technology effectively to support not professional issue, promote pattern company manufacturing efficiency thereby. The change of new mould design, production technology besides flow, specific design makes a technology have very crucial effect to the quality of the mould and manufacturing efficiency. Those who heat up flow path technology is ceaseless and perfect, make the quality of plastic mould and manufacturing efficiency have rise apparently, and greatly managing plastic make raw material, reduced plastic production cost. As the mould of complex degree rise, advanced production technology if the ceaseless emerge in large numbers such as treatment of high speed treatment, 5 axes linkage, small milling treatment. The plan that the advanced sex of processing technique decides to wait for hardware function and process designing software to offer at machine tool, cutting tool is politic, not only in the mould taller precision and exterior quality are acquired in making, still can change mould workmanship -- treatment of high speed treatment, 5 axes linkage, small milling treatment can come true avoid polishing, avoid discharge to machine craft, reduce a mould to be out of shape etc, improve the quality of the mould and manufacturing efficiency greatly. Advanced administrative measure also is indispensable to raising a mould to manufacture efficiency: The enterprise with rapidder development has begun to use the technical measure such as PDM/ERP to undertake data management, workshop produces management to reach purchase sale management. The CimatronE of a software that company of Cimatron of Israel of typical solution introduction offers for the client, it is one of delegates of software of mould design, production unifinication. Software offerred rich professional module to treatment from the design of the mould: Many mould standard component library, mould bases library, cutting tool library and professional electrode solution, the enterprise can control the knowledge base such as the standard component warehouse that converts his, cutting tool library according to needing a settle or live in a strange place, the long-term development that is an enterprise lays technical foundation. CimatronE software offerred special solution respectively in the light of plastic mould and hardware mould. 1 support works in coordination to big, medium mould, adopt one person to be in charge of form removal, one person be in charge of the working mode of mould structure before. CimatronE offerred the administrative pattern that works in coordination, make many engineer can handle same pattern project at the same time. Every engineer can see in him computer, the task documentation that only oneself allocate is readable keep position, and other documentation is read-only condition, if pursue,1 is shown. This does not conflict with respect to what assured collective job, do not repeat. Graph 1 work in coordination mode Nextpage2 supports system of collateral project CimatronE to support the collateral exercise pattern between the branch: Departmental door chooses the job differently in same time at project of a mould, coordinate the manpower resource on each flow adequately, if pursue,2 are shown. In the different level that the mould designs, offer electrode to design data and data of numerical control process designing ahead of schedule, achieve ahead of schedule the purpose of consign mould, overturned thoroughly traditional pattern designs circuit. Outside a variety of 30 brand 3D mould bases such as the LKM that 3 support guest makes the mould bases warehouse that convert and standard component CimatronE be taken oneself besides supportive software, Futba, Hassco or standard component, also support a client to found the mould bases that suits oneself to use and standard component. If the graph is shown 3 times, these mould bases, standard component can be in when the mould is designed, be called directly every time, its parameter can be adjusted, also can undertake correlation with other parameter. So every time mould design needs 1~2min to come only set a few, the parameter that does not exceed 30, mould bases of a complete set of and its much standard component can be adjusted accurate. This and before structural design personnel establishs graph photograph to compare with group of 2D software scale, significantly managing finish compose designs time. Graph 3 inclined the orgnaization that sells standard component structure to secure, wait to still can arrive with the one means to load that stature assembles on the mould like slide block orgnaization, lock module orgnaization, namely at the same time to load many spare partses, if pursue,4 are shown. Saved move the operation time that takes documentation repeatedly. Nextpage pursues 4 slide block child assemble standard component, include package and sheet took put oneself in another's position of aperture chamfer cut oneself. In standard component to load while, the aperture on pattern plate or chamfer are finished automatically by cut, and groove had included these aperture to avoid necessarily let a space, is on pattern plate cut goes out not just with standard component exactly like modelling. In the meantime, these aperture chamfer and standard component are associated, standard component alters dimension or mobile position, aperture chamfer also can be done automatically alter accordingly. This avoided pure 2D design completely to be in the possibility that undertake modification be omissioned from time to tome to documentation of panel of one by one or changes by accident. In addition, the way that use standard component thrusts, also raised the utilization rate of company stock standard component. 4 generate BOM automatically to express CimatronE to be able to be in ground of type of real time, automatic, one key makes the aleatoric hour in designing a process the BOM watch of the format such as Excel, if pursue,5 are shown. Accordingly, initial stage begins in the project, real time ground outputs BOM to express what can be used at mould bases panel to get the materials ready; To design metaphase (the 2nd day) , output BOM to express what can be used at the spare parts such as mold insert, inclined top to get the materials ready again; When the design ends, output final BOM to express again work in order to cooperate related storehouse and on-the-spot guidance. Graph 5 BOM expresses this function already leave out the time of amounts of a large number of spare parts of computation of artificial check the amount, also ensured at the same time the accuracy of data, because factitious error fills wrong BOM,won't be expressed and cause the loss of cost of material and finished cost. Already some client case confirm, adopt the change of design, production flow merely, can shorten the mould delivery time of 20%~50% , bring considerable benefit to the enterprise. And be helpful for an enterprise be opposite of manpower resource sufficient and reasonable use, this is below the case with poignant contradiction of supply and demand of current labor power, appear particularly important. Dedicated at the mould design, production CAD/CAM software system is in whole pattern design, production process have decisive effect, it is mould design and production fundamental place. Design of last word mould sides with design, production unifinication necessarily with production technology, specialization, the way with production modern management develops. Let pattern company get great progress, by production small-sized, simple mould spans to large, complex high-grade, make company establish oneself in an unassailable position. CNC Milling CNC Machining