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- source:ZIEG CNC Machining
The Advantages of Using CNC Turning for Metal and Brass Components
Computer numerical control (CNC) turning has revolutionized the manufacturing of machined metal parts. This computer-controlled process can quickly and accurately produce turned components with complex shapes and tight tolerances. For companies that need metal or brass turned parts, partnering with an experienced CNC turning shop offers many benefits.
What is CNC Turning?
CNC turning centers use programmed computer controls to direct the machining operations. The CNC machine follows code instructions to precisely control the movement of the cutting tools and rotation of the workpiece to cut and shape the material. This automated process eliminates the need for manual machine adjustments by operators.
CNC turning allows fast, precision machining of even the most complex 3D shapes. Parts can be produced in single setups, without the need for secondary drilling or milling operations. The consistent results and rapid production make CNC turning ideal for large volume production runs.
Advantages of CNC Turning
Working with a CNC turning shop provides companies with important advantages:
- Faster Production Times: CNC automation allows turned parts to be manufactured faster than manual turning operations. The computerized controls can work unmanned overnight, providing 24-hour production.
- Consistent Quality: The programmed instructions ensure each part meets the exact specifications. Manual processes can't always guarantee the same precision and consistency.
- Complex Geometries: CNC machines can produce intricate turned shapes, contours, grooves, and 3D profiles that would be difficult or impossible to create on manual lathes.
- Reduced Labor Costs: The reduction in manual labor improves production efficiency. One CNC machine can frequently replace several manual machine operations.
- Material Flexibility: CNC turning centers can machine a wide range of metals, including stainless steel, aluminum, brass, titanium, hastelloy, and more. Different materials can be switched out easily.
- Scalability: CNC turning production can be scaled to meet demand. Additional shifts and machinery can produce higher quantities without sacrificing quality.
- Tighter Tolerances: The precision and accuracy of CNC turning allows parts to be machined to tighter tolerances. This makes CNC ideal for components that must assemble correctly with tight fits.
Applications of CNC Turned Parts
CNC turning is used across many industries to produce high-quality turned metal components, including:
- Automotive: Engine parts, shafts, gears, turbocharger compressor wheels, brake rotors
- Aerospace: Aircraft structural pieces, engine components, landing gear parts
- Medical: Surgical instruments, implants, prosthetics, dental parts
- Defense: Missile and rocket components, gun barrels, ordnance parts
- Fluid power: Hydraulic cylinders, valves, pumps, compressors, tubing
- Oil and gas extraction: Valves, pipe fittings, compression parts
- Machinery: Gears, shafts, rollers, spindles, pulleys
Choosing the Right CNC Turning Shop
Partnering with a qualified CNC machining company ensures you get precision turned parts made from the proper material and quality processes. Seek a shop that:
- Has experience with CNC turning and your type of components
- Provides material certification for metals like aluminum and stainless steel
- Uses quality machine tools, like Mazak and Okuma CNC lathes
- Has a reputation for on-time delivery and responsive customer service
- Offers secondary operations like milling, drilling, threading, and grooving
- Can provide additional services like assembly and finishing
Get Prototype and Production CNC Turning Parts Fast
For precision CNC turned components made from metals like steel, aluminum, and brass, rely on an established North American turning shop. They will work with you on design-for-manufacturing advice to ensure your parts are engineered properly for CNC machining. Get fast prototype parts to test your designs. Then scale up to full rate production runs when needed.
Outsource your turned parts manufacturing to proven industry specialists. Leveraging their expertise in CNC turning processes, advanced machine tools, and quality control procedures will get your components to market faster and more cost effectively. Contact a shop today to discuss your project and get a competitive quote for prototype and production quantities of your precision machined metal components. CNC Milling CNC Machining